Floor no more

Kraig got the floor out after like a week of removing screws only to find more screws.

Before
During / still before-ish
Driver’s area with steel platform still in place.

I meant to finish this post three days ago….

But I’ve been busy doing a little research and working on the bus. It’s a little weird not to be able to drive it anymore if I need to do something.

I just look over at night and think how great it will be when she’s done!
Here is the rust on the rear threshold
…and all the way up the floor…
Back corner close up
Driver’s area has some really bad rust… And, no WONDER hot air keeps coming in while I’m driving!

You can’t really see it in the above photo, but there’s about an inch Gap between the body of the bus, and the cowling that holds the engine portion of the bus to the cabin compartment of the bus. This bus used to be an Idaho fire crew bus, originally, and you can see that it’s been painted red over top of the orange in some places that most school buses come automatically. Over that it was painted beige at some point and I don’t know by whom. But if you look at the red area you can see a huge engine compartment that is only sealed up by one small piece of metal. And all that open space lets all that heat in. It looks like there was some form of weather stripping at some point to mitigate the heat transfer from the engine compartment into the passenger area, but it sure wasn’t working the last year, so I’m going to have to go to Napa and try to figure out something to replace it to try and insulate the heat from coming in.

This here is my best friend right now:

my birthday angle grinder
Look! More rust!
The nail hole in the bottom left has not been ground out, but the nail holes on either side of the handle towards the top have been and you can see that it leaves a little bit of a grayish discoloration where the rust has scaled a bit, but it seems to be coming up just fine.
Rust ground off near the driver’s platform area, which was where that plywood is still in this photo.
The bottom here is one of the framing pieces of the stairwell entry which I can’t really get rid of because it’s one solid piece. It was flaky and Rusty before and this is what’s left behind after being ground down, and I’m happy with that because I’m going to use some Ospho on it, and then when that’s cured cover it with Chassis Saver.
I ground out the rear threshold by the emergency exit first, mostly because I can stand up and it’s easiest to do, and I’m pretty satisfied that most of the rest on the entire floor pan is going to grind away just fine and be pretty treatable with my plan.
Entry before grinding rust off

I got about 10 to 15% of the floor done today and then I realized that I really need to get that plywood out from underneath the driver’s platform because the floor is pretty bad there. Kraig helped me get the last two pieces, and all that’s left now is that little tiny strip up by the pedals that’s about 8 in by 20 in. I have to cut that away tomorrow with my oscillating tool and then I can get through and start grinding all the rust up there too.

Now that I’ve started grinding all the rust away, I’m realizing it’s not as bad as I thought it might be. I can also work for only about 10 minutes at a time before the grinder overheats. That means I can make it through about one and a half 6 amp hour batteries and then I have to take a break for the grinder to cool off and to charge batteries. 

Luckily I have that fancy 8 amp DeWalt battery charger that can do four batteries rapidly all at the same time and I’m so psyched that I bought that because I would be waiting days and days to get this job done if I wasn’t able to constantly cycle batteries.

I’ll get some more photos tomorrow of the driver cockpit area once I get that stinky piece of moldy plywood out of there in the front and the grinding done. 

But now it’s time for fresca and putting my feet up and taking a break.

This is why I bring lawn chairs

4 comments

  1. Micah · June 20

    Jeeeeezuzzz !! So much work. Please tell me you’re wearing a mask or breather while sanding??? I’m not jealous of all that..whew! Good for you tho.i admire all you guys busting your humps up there..its gonna be awesome when it’s done!!♡♡

    • Adeline · June 20

      Yes! N95 looks beige and brown on the outside… So glad that’s not in my lungs. And a face shield. And long sleeves and pant legs. And hearing protection. I’m so sore.

  2. Mary · June 23

    Adeline, this is amazing!! I love it that you’ve stripped the floor away, and are doing such a thorough transformation on your bus. You are an inspiration!!

    • Adeline · June 23

      The grinding really wrecked me even though I could only work about 7 minutes at a time on a battery. So I had to stop around every 25 minutes to charge the batteries. It was really hard physically but it’s done.

      I got the ceiling out today, we unscrewed all the screws last week. I really don’t want to cut off the lower wall panels below the windows, but, I’ll have a look tomorrow and see if there is a way to get them off. The carpet has really sticky glue over the screws, which makes getting to those screws really difficult.

Leave a Reply